Assembly Lines

Industrial systems are intrinsically linked to the client’s production process. They ensure the traceability of the collected data, promoting integration between various equipment for validation and measurement of the production process.

Industrial Production Process Validation
Throughout the integration of cutting-edge technological equipment with industrial automation, we develop systems and assembly lines that validate the industrialization of products. Our goal is to identify potential flaws in the design and development before the products are introduced to the market.

Our engineering team creates integrated automation systems, optimized for the assembly lines, by working closely with clients and a select group of qualified suppliers. These systems are designed to ensure safety and increase productivity while maintaining a high-quality standard.

Our production systems stand out for their efficiency and speed, with reduced cycle times and clear measurable results. Operations are performed automatically or semi-automatically, with the possibility of integrating advanced equipment for functionality validation and dimensional control. This integration aims to prevent any failures during the production process.

Main benefits

Systematized production: implementation of well-defined and consistent processes that ensure the effectiveness and efficiency of the assembly line.
Assembly process validation: cutting-edge technologies ensure that each assembly stage meets established quality standards.
Product fault detection during assembly: the ability to identify and correct defects in real-time, avoiding delays and additional costs.
Process traceability: complete tracking of each component used in the assembly, providing total visibility over the production process and facilitating quality audits.

We use semi-automatic testing systems equipped with high-precision instrumentation and rigorous calculation methods. Our testing methodologies comply with international standards, ensuring the correct classification of product efficiency.

The results are stored and processed according to client specifications, with the possibility of exporting in various formats, such as Word, Excel, PDF, CSV, among others.

These systems are frequently used in specialized laboratories and technical audits.

Main Benefits:

Configuration flexibility: offers a wide range of configurations that surpass standard production systems, which usually have quick and simplified tests.
Rapid validation: allows for the quick validation of prototypes under controlled and real conditions.
Product fault detection: significantly increases accuracy in identifying product defects, which may occur due to the need for process simplification during production.
Production batch control: effective in managing the quality of production batches.

These tests are conducted using systems that simulate the lifespan of equipment, subjecting a specific functionality to continuous testing until the point of failure. These tests are often implemented in laboratories and audits.

Main Benefits:

Validation of industrialization: ensures that the product is suitable for mass production, guaranteeing its compliance with the required quality standards.
Detection of failure points in the design: identifies vulnerabilities in the product’s design before its introduction to the market, allowing for proactive corrections and improvements.

Leakage Tests are crucial procedures in products that require hermetic sealing to function correctly or to ensure safety.

Main Benefits of Leakage Tests

Ensuring user safety: it guarantees that the final product is safe to use, avoiding leaks that can lead to accidents or malfunctions.
Correct product functioning: checks if all components are properly sealed so that the product functions as expected, without external interferences that may compromise its performance.
Product traceability: the tests allow for the identification and recording of each unit and batch of the tested product. This facilitates quality control and allows for quick identification of batches in case of defects found after distribution.
Prevention of damage to the product: by detecting damaged components before the product reaches the final consumer, the tests help avoid costs with recalls and repairs, thus protecting the brand’s reputation.

These tests are fundamental in various industries, such as automotive, aerospace, electronics, and packaging. Properly conducting these tests contributes significantly to the reliability and quality of products in the market.

Our production systems use standard market equipment to automate the testing and validation of various physical quantities. This approach ensures not only efficiency but also precision in the test results.

Main Benefits:

Compliance with safety directives and standards: we ensure that all procedures and equipment strictly comply with relevant safety standards and directives.
End-user safety: we prioritize user safety, ensuring that all equipment is rigorously tested and safe.
Traceability: we offer complete traceability, both by unit and by product batch, facilitating quality control.